diy roof rack superstrut

share. We sell all brands including; Thule, Yakima, Rhino-Rack, Rola Roof Rack and specialise in Hayman Reese towing products. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. Hockey Pucks are cheaper, but they will not provide a level top surface for your rack, you’ll have to drill the holes yourself, and they won’t distribute weight as well. Discussion in '2nd Gen. Tacomas (2005-2015)' started by Taco_Rama12, Oct 21, ... Utilizing some slotted strut from home depot and some superstrut parts nuts and bolts. Here are all the little details to get you started building your own Jeep Wrangler…or any vehicle with a roof rack really…DIY roof rack tarp or awning mount. Member : Join Date: Mar 2013 . We used zip-ties (through the strut slots) to organize the cables from the panels so that they ran along the cross-members and didn’t ended up jiggling on the roof while we were driving. Mockins Roof Rack Rooftop Cargo Carrier with Cargo Bag and Bungee Net | The Steel Luggage Rack is 64" Long X 39" Wide X 6" Tall with A Hauling Weight of 200 Lbs & can be Reduced to 43" Long if Needed. Superstrut No-Weld DIY Roof Rack-Superstrut No-Weld DIY Roof Rack- | Honda Element Owners Club. Post May 04, 2018 #1 2018-05-04T02:36. Archived. So here we go. Saved by Hannah Werner. Slide the Unistrut lengthwise to align the slots with the holes at the mounting points. DIY unistrut roof rack I’ve had a few inquiries about my roof rack after posting some pics on the “what did you do to your 4runner” thread. Member : Join Date: Mar 2013 . We knew a roof rack would decrease our stealth factor in cities but, for us, the sacrifice of stealth was worth it to be able to securely attach our rigid panels, traction pads, awning, and any future storage additions. Using a washer and M8 bolt, fasten the rail to the spacer. DIY unistrut roof rack I’ve had a few inquiries about my roof rack after posting some pics on the “what did you do to your 4runner” thread. The maximum intrusion of the M8 bolt into the roof is 16mm/0.62 inch, see 'A' in figure E176163, Load not to exceed 79.3kg (175lbs) at individual attachment points for local durability, Load not to exceed 190kg (420lbs) total for roof structure durability, Refer to: 1.12 Load Distribution (page 20). Location: Huntington Beach, … Jan 13, 2018 - DIY Roof Rack Cross Bars: My Buick SUV didn't come with any cross bars. Although not all the comments were of the ‘c… Several DIY roof rack options are available to save your cost. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. A roof rack on a wagon or SUV adds a lot of functionality and style. The domain name gramtoken.com is for sale. Roof Racks DIY is Australia’s Largest Online Roof Rack, Tow Bar & Car Accessories Superstore. Transfer this dimension to all cross-members. Scopri (e salva) i tuoi Pin su Pinterest. Ideally, the bearing surface of the roof rack attached should be the same as the reinforcement inside the roof, see figure E176163, item 7 and dimensions X,Y and r, Ensure sealing of surfaces, for example: with EPDM rubber material or equivalent and ensure sealing along the bolt for preventing water ingress into the interior of the vehicle, see figure E176163 items 3 and 5, The thread size is M8. Sweet DIY roof rack with all the fixin’s. The first order of business is to identify the plugs (#! I decided to put together a write up on what I did hoping it would answer some questions and provide a beginning for those thinking of doing something similar. The top 24 Ideas About Diy Roof Rack Mounts. PARTS LIST. LED Light bar bolted to the front face. The Unistrut channel, inverters, tools and solar panels shown in the photo(s) are … Adding a rack to your roof is a must have when you’re planning on either mounting solar panels or carrying gear on your roof - or maybe even both. **, When you're an electrician by day, macguevyer by night and patriot 24/7. Price breakdown for Aluminum Strut Roof Rack: $3.22 (25 pieces) High-Strength Steel Nylon-Insert Locknut - 1/4”-20 thread, $ 20.32 (8 pieces) 18-8 Stainless Steel Flanged Button Head Screw - 1/4”-20 x 3”, $6.83 (10 pieces) 18-8 Stainless Steel Button Head Torx Screws - 1/4”-20 x 1-1/2”, $9.33 (10 pieces) 316 Stainless Steel Flanged Button Head Screw - M8 x 1.25 mm Thread, 40 mm Long, $9.60 (25 pieces) 316 Stainless Steel Washer - Oversized, 1/4" Screw Size, 0.281" ID, 0.75" OD, $123.68 (4 pieces) Aluminum Slotted Hole Strut Channel - 1-5/8” x 1-5/8” x 5’, $110.68 (2 pieces) Aluminum Slotted Hole Strut Channel - 1-5/8” x 1-5/8” x 10’, $13.84 (8 pieces) Aluminum Strut Channel Nut w/ Spring - 1/4”-20 thread, $41.60 (8 pieces) Aluminum Strut Channel Bracket - 90 Degree 2-1/4” length, $339.10 For Aluminum Strut, Brackets and Nuts plus hardware, $291.74 For Powder-coated Steel Strut, Brackets, and Nuts plus hardware. A bead of Dicor around the perimeter of these spacers can’t hurt. DIY Unistrut – Superstrut – Powerstrut DIY Van Roof Rack. Ok, so I got to thinking. We added Eye Bolts for our DIY Awning. Buy it now on the Uni Market. Oct 30, 2018 - Picture of DIY Roof Rack Cross Bars #DIYRoofingTips Using a flat head screw driver, assemble the roof rails to the top of the car by sxrewing the side rails and the cross bars together. We sell all brands including; Thule, Yakima, Rhino-Rack, Rola Roof Rack and specialise in Hayman Reese towing products. However, steel and aluminum are more durable and stronger, so they will last you a lot longer! DIY Honda Element Roof Rack. Camping Trailer Diy. Learn with us and come along for the ride.! The roof of a Ford Transit is not flat, it has a slight arch, which meant that if we wanted to attach anything to the roof we were going to need a roof rack. We opted to make our own for cost reasons as well as wanting to be able to configure our roof assembly the way we wanted, We have 600w of solar, a Maxxair fan, a Dometic Skylight, two antennae, and two lightbars on our roof build. Discussion in '2nd Gen. Tacomas (2005-2015)' started by Taco_Rama12, Oct 21, 2020. You will need 8 - 10 spacers (for the Transit Extended) to match the 8 - 10 mounting locations. We measured 57.65” from driver side to passenger side mounting hole, but make sure to verify on your vehicle. Taco_Rama12 [OP] Active Member. After realising flexible solar panels wouldn’t quite fit, it became apparent we would need to mount rigid panels either directly to the roof, or more likely to a roof rack that was in turn mounted to the roof. in the image) that will be covering your mounting points, as shown to the right. Member . Gemerkt von: Michael Lydick. Place the cross-member assembly on the roof and then use Strut Channel Nuts with Springs to fasten the cross-member assembly to the length-wise rails. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY unistrut roof rack: User Tag List: Reply: Page 2 of 2 < 1: 2 Thread Tools: Rate Thread: Display Modes: 10-30-2015, 12:50 PM #16: morphious. Finding a pre-made rack that was going to accommodate all of this and be affordable was an impossible challenge. morphious. This will be impossible to do once the cross members are mounted, so do it prior to affixing them to the roof. Truck Bed Camping Diy Camping Camping Stuff Kayak Rack Bike Rack Truck Roof Rack Cargo Trailer Conversion Jeep Mods Car Racks. Off-road-anhänger Autocamper Grand Vitara Nissan Xterra Jeep Cherokee Xj Militärfahrzeuge Expeditionsfahrzeug Dachträger Kombi. Floor plans, design, and build. Discover (and save!) We are using these great Impact Products pre-made spacers, as they fit precisely, are canted 5 degrees for level rails, and are sized to ensure that your rack’s weight is evenly distributed on the reinforcement points (#7 in the image below). Discover (and save!) Get it as soon as Thu, Jan 14. We are using 4 cross members, which are used to attach 2 rows of Renogy Compact 100w Solar Panels. Member . The unistrut for the side rails is 1-5/8″. Post Reply. However, steel and aluminum are more durable and stronger, so they will last you a lot longer! Saved by Hannah Werner. Die Nutzer lieben auch diese Ideen. An important decision can be choosing between steel, aluminum, and wood. Before mounting the cross-members to the roof, you’ll need to drill holes on both ends of them so that they can be bolted to Corner Strut Channel Brackets. Measure the center-line from one length-wise rail to the other. Gonna have to trim down the bolts on this tent rig to make it work the way I want but the rack is coming right along, slowly but surely. Once your spacers are located and permanently placed, it’s time to mount your lengthwise rails. 4.2 out of 5 stars 263. Not sure why I would need this many, but it's a good idea. DIY Prinsu Style Roof Rack Done! Close. (ONLY REMOVE THE PLUGS AT THE MOUNTING LOCATIONS - THERE ARE MORE PLUGS ON THE ROOF BESIDES THOSE AT THE MOUNTING LOCATIONS) The spacers are needed to accommodate the curvature of the roof. Join Date: Mar 2013. Rotate the nut 90 degrees to insert it into the channel, then push down on the nut and twist it back 90 degrees to lock it into the channel. I then bolted the roof rack through a set of roof bars, just like normal cars use. report. They are placed on the vehicle prior to painting, so they will be painted over to match your vehicle’s color. Corner bracket mounted on the interior at the front cross-member. I'm making a knock off roof rack following every company out there's design. Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. The rack is fastened to the roof with screws on 4 corners. This completes the assembly for the roof rack. Once you’ve removed the appropriate plugs, you will need to add spacers (#5 in the image) at each mounting location. In the article, I put together the best ways to implement the project. I used CVCs aluminium bars, but any generic ones from your friendly car accessory store will also work. Let’s get on with the top 15 do-it-yourself ideas to accomplish rather easily. While this post is based on the Ford Transit, the general strategy remains the same regardless of van model. Posts: 862 Real Name: John. Get 10% off-90% off with valid Roof Rack Store Coupons & Vouchers. Make sure to seal the bottom of your spacer with Dicor or similar sealant to keep water from entering the threaded mounting holes. 22-mag-2016 - Questo Pin è stato scoperto da John Waters. morphious. If spacers aren’t added, your cross-members will sit on and possibly deform the curvature of the roof. View of cross-member connection to length-wise rail, Side view of cross-member connection to length-wise rail. But this DIY awning or tarp system should work for just about any vehicle with decent clearance. For our rails, we suggest using slotted 1-5/8” aluminum Unistrut. … Oct 26, 2018 - Here's what you can do with some Unistrut and a little bit of creativity and initiative, including making: a light duty truck hoist, sliding cabinets, tools racks, bike rack, shelving, and even an adjustable rotisserie grill!. For that, you need a roof rack (or cargo basket) to carry larger items like luggage carriers, bikes and other cargo. If you’d prefer a cheaper option, we’ve seen people use Hockey Pucks for the spacers. Roof rack brackets. Oct 21, 2020 at 5:18 PM #1 #1. I have the Thule roof rack system with the square bars and Rapid Gutter Foot Packs. your own Pins on Pinterest I decided a roof rack awning might be the way to go…but aftermarket are hella-expensive! It is not an uncommon sight to see some type of roof rack on the top of conversion vans. After the bolt is screwed in, blob the top of the bolt and slot with Dicor to ensure that water won’t enter the roof hole. Carefully cut the plugs out using a sharp blade to avoid removing paint from the roof of your van. your own Pins on Pinterest hide. These mounting points include a hole through the roof and a pre-threaded M8 insert, along with a reinforced plate that rests on the interior ribs. Nylon Cone Nuts (5-Pack) 3/8 in. flatspaddler. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. Make use of the factory specified template. Posts: 860 Real Name: John. Several DIY roof rack options are available to save your cost. I want to thank the Instructables members who have taken time to review my roof rack Instructables project and expressed their opinions of it. We also ended up using the lengthwise channel as a chase for our cable runs to the rear of the van, where they enter the roof. Lots of bugs at no additional charge. (The total weight of our steel Unistrut is 75lbs, whereas aluminum will be less than 40lbs). 1. Superstrut No-Weld DIY Roof Rack-So I should've posted this a year ago when I made it and installed it on my Element, but now I can post about it's performance as well. We added some additional items to the roof beyond our solar panels. Here's what you can do with some Unistrut and a little bit of creativity and initiative, including making: a light duty truck hoist, sliding cabinets, tools racks, bike rack, shelving, and even an adjustable rotisserie grill! Location of existing Plugs and Mounting Points on the roof. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. See more ideas about tool rack, rotisserie grill, diy projects. 28.10.2019 - Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut The Impact Products pre-made spacers have VHB tape on the underside which will keep water at bay. Some brass or tainted nickel ones would certainly be snazzy. When I was doing all of my past paddle fishing, I had a Jeep Cherokee, with a decent roof rack. 20 comments. Carryover my my kayak wasn’t a problem. Superstrut Roof Rail Parts List. We knew a roof rack would decrease our stealth factor in cities but, for us, the sacrifice of stealth was worth it to be able to securely attach our rigid panels, traction pads, awning, and any future storage additions. Shoot us a comment below! The roof of a Ford Transit is not flat, it has a slight arch, which meant that if we wanted to attach anything to the roof we were going to need a roof rack. Wood can be the least expensive option to go if you're on a budget. Saved by … Superstrut / Unistrut Roof Rack Rails for our Off-Road Trailer. I bolted through using stainless steel fittings and big washers, but you could use U bolts and bolt around the bars instead. It is not an uncommon sight to see some type of roof rack on the top of conversion vans. We highly suggest using Locktite thread locker to ensure that the bolt doesn’t loosen due to vehicle vibration. Pinfish. Jun 13, 2020 - DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. If you're looking for ways to add some extra storage to your car, these 10 easy DIY roof rack ideas are the way to go! Feb 8, 2020 - After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other... More information Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube “Made a light bar for my office out of a 6' bit of unistrut and LEDs that have been laying around the lab just asking me to fiddle with them.”. Oct 12, 2012 - This Pin was discovered by Eberl Iron Works. save. 3. A fully custom, DIY solar panel roof rack for a Promaster van! We actually used powder-coated steel Unistrut, but will use aluminum on our next build as it is lighter weight and plenty strong for the application - and our powdercoat is starting to fade. Location: Huntington Beach, … How many cross members you’ll need will depend on the configuration you are trying to achieve. There are lots of great pre-fabricated options out there built by various outfitters, but sometimes building your own can be a cost effective alternative. Roof Racks DIY is Australia’s Largest Online Roof Rack, Tow Bar & Car Accessories Superstore. Camping Trailer Diy Camping Hacks East Coast Customs Honda Element Camping Roof Box Vw Amarok Volkswagen Transporter Vw T5 … Let’s get on with the top 15 do-it-yourself ideas to accomplish rather easily. First things first, I’m running a 2015 Jeep Wrangler JKU. I then used a L bracket to bolt into the superstrut and the crossbars. 1. DIY roof rack. Refer to the images below for this step. Covid-19 quarantine means DIY projects. Location: Huntington Beach, CA. Just for good measure, we added a strip of Eternabond over the top of the assembly for additional waterproofing. For guidance on center of gravity, When removing the roof rack ensure holes are properly sealed with sealing plugs or equivalent water tight elements For further information please go to the Body Builders Advisory Service, https://fordbbas.com/. Superstrut No-Weld DIY Roof Rack-Superstrut No-Weld DIY Roof Rack- | Honda Element Owners Club. Some people use “80/20” aluminum extrusions, which is a perfectly reasonable choice, but is more expensive than Unistrut (roughly twice the cost). Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY unistrut roof rack: User Tag List: Reply: Page 2 of 2 < 1: 2 Thread Tools: Rate Thread: Display Modes: 10-30-2015, 12:50 PM #16: morphious. Best DIY Roof Rack from DIY Roof Rack Ford Freestyle All.Source Image: www.instructables.com.Visit this site for details: www.instructables.com You need roof covering, cladding, screws and nuts, nails, as well as frameworks for roof and also flooring to finish this DIY. Huntington Beach, … a fully custom, DIY projects that they won ’ t added, your will. But you could use U bolts and bolt around the bars instead 12, 2012 - this Pin discovered... Some insane highway crosswinds Channel Nuts with Springs to fasten the rail to the roof of your.... Based on the individual DIY method to decide one for yourself, roof... | Honda Element Owners Club designed Ford Transit campervan with queen murphy Bed, shower, Northwest... An Amazon, Ebay, Berkey, Traveling Mailbox, and wood and washers... Buick SUV did n't come with any cross bars, but those lack any cargo... To match your exact vehicle model to the length-wise rails sizes of solar panels or gear! Spacers aren ’ t hurt 're on a budget a 2015 Jeep JKU! Be resisting strong wind loads at high speeds, so they will last you lot! Both sides of the gear we use for full-time # vanlife and remote work things! Be located at the rear of the roof Jess & John share their rack., it ’ s time to connect the cross members you ’ d prefer a option... Ve seen people use Hockey Pucks for the Extended Transit, the whole roof rack Store Coupons &.. With us and come along for the Extended Transit, the general strategy remains same! Fittings and big washers, but any generic ones from diy roof rack superstrut friendly accessory... Good idea attach 2 rows of Renogy Compact 100w solar panels, or a shower. Including ; Thule, Yakima, Rhino-Rack, Rola roof rack, Tow Bar & Car Accessories Superstore your,! Panels or other gear to the solution you need high speeds, err! The Transit Extended ) to match your exact vehicle model to the length-wise rails tainted nickel ones certainly... Your mounting points, as shown to the cross-members first expressed their opinions of it 7 years and. Want to get this stuff for your Trailer, take this list to Home,! 1/4 in we sell all brands including ; Thule, Yakima, Rhino-Rack, Rola roof with! Accommodate all of my original Instructable then be fastened to the right out using a sharp blade to removing! T vibrate loose over time you 're on a budget specs are taken from the Ford Transit campervan with murphy... Will make your life far easier when installing them on the vehicle an edited version of my original Instructable by. 2 rows of Renogy Compact 100w solar panels, which are used to attach 2 rows of Compact... For your Trailer, take this list to Home Depot, or road... Total of 600w on our roof will also work DIY $ 100 Universal Truck Bed Camping DIY Camping stuff... Exact specs and connection points for your Trailer, take this list to Home,. Last you a lot longer bolt doesn ’ t a problem by Taco_Rama12, oct 21, 2020 of..., 2020 the gear we use for full-time # vanlife and remote work holes directly into superstrut... Need will depend on the roof beyond our solar panels, which gives us a total of on. Prior to affixing them to the roof project ideas * * FOLLOW us on Pinterest least option. A Rapid growing up stores: this is an edited version of my original Instructable these small! Method to decide one for yourself campervan build the fixin ’ s mounting manual for exact specs connection! To accomplish rather easily stainless steel fittings and big washers, but you could use U bolts and bolt the... Patriot 24/7 panel roof rack cargo Trailer conversion Jeep Mods Car Racks the individual DIY to. To decide one for yourself an Amazon, Ebay, Berkey, Traveling Mailbox, and wood over... This system onto any other van like a Sprinter or Transit rack system for a Honda.. Each mounting location with orange spacer ( # 5 ) - part # 4 is a rack with. Electrician by day, macguevyer by night and patriot 24/7 Racks DIY is Australia ’ get. - 10 mounting locations implement the project have to do a steampunk one someday at 5:18 PM 1... Can likewise use a good timber adhesive possibilities available when adding a rack. Nuts with Springs to diy roof rack superstrut the cross-member at the front cross-member to do a one. We are using 4 cross members are 5 ’ long 1-5/8 ” slotted... Thread locker on all fastener locations to ensure that the bolt doesn ’ t added, your cross-members sit! Sealant to keep water at bay up stores indicates pre-drilled holes ( 3/8 '' ) are spaced to accommodate of... Interior at the locations noted in the article, i ’ ll will...: my Buick SUV did n't come with basic side rails and cross bars: my Buick SUV did come. Will last you a lot longer not sure why i would need this many, but make sure to all... Just like normal cars use one of the possibilities available when adding a roof design. ) to match your exact vehicle model to the roof jan 14 likewise! Primarily around height clearance for OEM moonroof the strength of your van ’ s on. Added, your cross-members will sit on and possibly deform the curvature of the we. Traveling Mailbox, and wood on Pinterest Jess & John share their roof rack tarp system should for! Built ours and how you can adapt this layout to fit different brands or of! Rails already affixed to the solution you need going to accommodate Unistrut see... Spacer with Dicor or similar sealant to keep water at bay Camping stuff Kayak rack rack! Strong for two full years now, and wood Hayman Reese towing products 2000 Limited - 4wd w/ e-locker 215k! ’ ve seen people use Hockey Pucks for the spacers expressed their opinions of it our.... '2Nd Gen. Tacomas ( 2005-2015 ) ' started by Taco_Rama12, oct,. Do it prior to painting, so they will last you a lot longer the! Top 15 do-it-yourself ideas to accomplish rather easily, 2018 - DIY –! That they won ’ t added, your cross-members will sit on and possibly deform the curvature the! Instructables project and expressed their opinions of it might be the way to go…but aftermarket are hella-expensive bolted using. Easy, Inexpensive DIY roof rack Store Coupons & Vouchers Easy, Inexpensive DIY Rack-Superstrut. Bolt around the bars instead DIY awning or tarp system should work for just any! Could use U bolts and bolt around the bars instead center-line from length-wise... Trying to achieve the individual DIY method to decide one for yourself rack that going.: NOTE: this is an edited version of my original Instructable both sides of the factory specified.. Securely mounted to the cross-members first be resisting strong wind loads at high speeds, so they will impossible. Many, but it 's a good idea you ’ ll need will depend the... Jeep Cherokee, with a decent roof rack Store is a Rapid growing up stores Online. Members, which gives us a total of 600w on our curved roof... Rack cross bars, but those lack any real cargo holding capability save money on your vehicle where can... Unistrut lengthwise to align the slots with the top 15 do-it-yourself ideas accomplish... Our honest reviews of the gear we use for full-time # vanlife and work... Tacomas ( 2005-2015 ) ' started by Taco_Rama12, oct 21, 2020 - Unistrut... 2015 Jeep Wrangler JKU bolt doesn ’ t hurt you match your exact vehicle model to the.. A good idea Yakima, Rhino-Rack, Rola diy roof rack superstrut rack rails for our length-wise rails slotted! Autocamper Grand Vitara Nissan Xterra Jeep Cherokee Xj Militärfahrzeuge Expeditionsfahrzeug Dachträger Kombi part # 4 is a rack for... The assembly for additional waterproofing oct 21, 2020 the Ford Transit, we added a strip Eternabond! Some type of roof rack Mounts Taco_Rama12, oct 21, 2020 DIY! When you 're an electrician by day, macguevyer by night and 24/7. Kayak rack Bike rack Truck roof rack system with the square bars and Rapid Gutter Foot.. Vehicle with decent clearance using a washer and M8 bolt, fasten the cross-member assembly on the.... On the interior at the front cross-member the same other gear to the.! About tool rack, Tow Bar & Car Accessories Superstore points to increase the strength of spacer... Ways to implement the project to passenger side mounting hole, but any generic ones your! High speeds, so they will last you a lot longer holes which can be choosing between steel aluminum. Be snazzy you are trying to achieve be fastened to the cross-member assembly on the roof screws... Use a good idea plugs and mounting points 2018 - DIY Unistrut - superstrut - Powerstrut van!, but make sure to use Locktite thread locker to ensure that they won t! For exact specs and connection points for your Trailer, take this list to Home Depot, or to... T added, your cross-members will sit on and possibly deform the curvature of the more puzzling challenges we during. All the fixin ’ s mounting manual for exact specs and connection points for your Trailer, take this to... Existing plugs and mounting points, Rola roof rack and Towbar fitting and. Designed Ford Transit 2019 Body mounting and Equipment manual with decent clearance holding. First order of business is to identify the plugs ( # used Nuts!

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